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Introduction of full automatic frozen french fries production line
Baixin has 15 years of experience in customized solutions for potato processing lines. Since its establishment, Baixin has been committed to providing the best potato processing solutions to users around the world. We provide one-stop turn-key project and make different solutions for different demands.
1.We are a professional manufacture to produce french fries making machines, potato chips making machines.
2.Process capacity including input capacity and output capacity and Process flow can be customized according to your need.
3.About plant scale, we can do full automatic line (finished capacity 100kg/h to 2000kg/h), it can improve production efficiency and save manpower, it is very suitable for the factory and business with a certain scale and starting business.
4.Small scale semi-automatic production line(finished capacity 30kg/h to 300kg/h) and its scale is not so big like full automatic line and ask less manpower, its cost is lower than full automatic line, its production method is very flexible, and suitable for a small-scale business or a company that has just begun to enter the industry.
5.All equipment in the production line is made of 304 stainless steel.
6.Heating method: Electric heating, Gas heating or Electricity heating and gas heating both in one.
7.The size of French fries and the thickness of potato chips are adjusted.
8.We can design floor plan of complete line you need depending on your area’ s size.
Components of full automatic frozen french fries production line
| No. | Machine Name | Function | Advantage |
| 1 | Elevating | For elevating and conveying potatoes into the next washing peeling machine | 1.The size can be customized 2.Conveying speed adjustable. |
| 2 | Potato Washing and Peeling Machine | Thoroughly washing and peeling the potatoes | 1. Washing and peeling capacity can be customized. 2. The length of brush can be customized. 3.We use high quality brusher,even old potatoes that are hard to peel can be peeled well. 4.Spraying system to clean the potatoes. 5.Spiral design to make sure automatic discharging. 6. The discharge speed can be adjusted. 7. The whole machine is made of 304 stainless steel. |
| 3 | Picking Line | For manually disposing the uncleaned places and selecting the defective potatoes | 1.Picking table size can be customized 2.Conveying speed adjustable. |
| 4 | Potato Cutting Machine | Cutting the potatoes into fries, sizes adjustable from 7*7 to 12*12mm | 1. The strips’ size such as 7*7mm, 8*8mm, 10*10mm and custom made can be changed by adjusting the blade. 2.Cutting surface is smooth without damage. 3.The whole machine is made of 304 stainless steel, High speed stainless steel blades. |
| 5 | Water Tank Elevator | water as buffer to prevent fries breakage, and simply removing starch, meanwhile elevating fries into next step | 1.Conveying speed adjustable. 2.The whole machine is made of 304 stainless steel. |
| 6 | Fries Sorting Machine | Automatically picking up the small pieces fries | 1.Remove the unqualified fries. 2.The screening speed is fast and the quality of French fries is high. |
| 7 | Bubble Washing Machine | Through high pressure waterflow and water bubbles to impact and scrub the fries to wash off the starch | 1.Remove the starch from the potato chips. 2.Strong water flow, bubble impact. 3.High pressure spraying system. 4.Filter system and water recycling system. |
| 8 | Blanching Machine | Through 60-95 degree hot water blanching to inhibit the activity of the enzyme and maintains the original vivid color of the fries | 1.You can use gas, electricity or diesel as power for this machine depending on your needs. 2.It can effectively protect original vivid color of the potato strips/potato chip. 3.You can add additives during blanching process. |
| 9 | Vibration Dewatering Machine | Through vibration to remove the surface water and also to transport the fries uniformly to the next machine | The de-water time is adjustable. |
| 10 | Air Drying Machine | Through high pressure wind blowing for pre-cooling and removing the excess water in short time, effectively prevent the fried oil jumped phenomenon | 1.The multi-layer mesh belt conveyor belt and special fan outlet completely remove the moisture on the surface of the french fries. 2.Fan can be adjusted up and down. |
| 11 | Elevating Conveyor | For elevating and conveying the fries into next fryer machine | 1.The size can be customized 2.Conveying speed adjustable. |
| 12 | Continuous Frying Machine | For quick frying the fries around 40 seconds in 180°oil to avoid the adhesion and extend the shelf life | 1.Automatic lifting system, easy to clean. 2.Double mesh belt transmission to avoid the chips floating. 3.Oil filter and recycling system to automatically and continuously filter the oil residue to extend the service life. 4.Electric or gas heating. |
| 13 | Vibration Deoiling Machine | Through high frequency vibrating to achieve deoiling purpose, and also to convey the fries uniformly to next machine | The de-oil time is adjustable. |
| 14 | Pre-cooling Machine | Through high pressure wind blowing for pre-cooling and deoiling the fries | 1.The multi-layer mesh belt conveyor belt and special fan outlet completely remove the oil on the surface of the french fries. 2.Fan can be adjusted up and down. |
| 15 | Freezing Machine | Through mechanical vibration and wind pressure, the fluidized quick freezer floats products on stainless steel mesh belt, frozen products and prevent adhesion, achieve IQF | Customized according to customer needs |
| 16 | Automatic Weighing Packing Machine | For packing the finished frozen french fries | It can fill Nitrogen automatically, automatic weighing, automatic sealing and automatic packing. |
Process flow of frozen French fries includes potato cleaning and peeling,cutting, rinsing, blanching,dewatering, frying, deoiling, freezing, weighing and packing.
Advantages of full automatic frozen french fries production line
This set of production line is a new type of french fries production line developed and developed by our company. This production line is made of high quality 304 Stainless Steel. PLC electrical control, safe and efficient.The production line adopts advanced technology, the output is high, and the ex-factory price is directly sold. This is the best choice for businesses and the most ideal device.
| Frozen French Fries Production Line | |||
| No. | Machine Name | Powder(kw) | Size(mm) |
| 1 | Elevating | 0.55 | 2400*700*1600 |
| 2 | Potato Washing and Peeling Machine | 4.37 | 3400*900*1400 |
| 3 | Picking Line | 0.75 | 3500*700*900 |
| 4 | Potato Cutting Machine | 1.1 | 950*800*950 |
| 5 | Water Tank Elevator | 0.75 | 2200*800*1600 |
| 6 | Fries Sorting Machine | 2.2 | 2000*1100*1400 |
| 7 | Bubble Washing Machine | 6.6 | 3500x1200x1300 |
| 8 | Blanching Machine | 120 | 4500x1200x1300 |
| 9 | Vibration Dewatering Machine | 0.5 | 1800*1000*1300 |
| 10 | Air Drying Machine | 7.1 | 3500x1000x1600 |
| 11 | Elevating Conveyor | 0.55 | 2000x800x1300 |
| 12 | Continuous Frying Machine | 120 | 4000x1100x2200 |
| 13 | Vibration Deoiling Machine | 0.5 | 1800*1000*1300 |
| 14 | Pre-cooling Machine | 7.1 | 3500x1000x1600 |
| 15 | Freezing Machine | 25 | 7100*3300*3000 |
| 16 | Automatic Weighing Packing Machine | 6 | 3500*2700*3600 |
| Support customization according to customer requirements. | |||
